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MANUFACTURING – MES

Deliver on time and cut waste on every line.

Digitize the whole production flow — from planning and scheduling to shop-floor data — tied to inventory and quality.

Optimized capacity & schedule Full traceability Real-time shop-floor data
Built for: Production Director · Supervisors · Planning
MANUFACTURING · LIVE VIEW
OEE
87.4%+3.1%
On-time orders
96.2%+1.8%
Scrap rate
0.9%−0.4%
Illustrative figures — one real-time data layer.
THE PAIN TODAY

Manual production planning, no real-time shop-floor data, suboptimal capacity and inventory — late orders and waste are hard to control.

WHAT YOU GET WITH APUS

Work orders, output per shift and machine downtime are recorded at the line, not copied off a paper board at the end of the day. Planning therefore schedules against the plant's real load, and the warehouse knows in advance which materials are about to be called.

THE OUTCOMES YOU GET

Each capability resolves an operating constraint.

01

Product data & engineering change management (PDM/ECO)

How: Align EBOM ↔ MBOM; route ECR/ECO through approval, version and effectivity controls; link engineering documents from EDM.

02

Build to exact norms

How: Standardized BOM, routing, operations and work centers.

03

No material shortfalls

How: MRP/CRP planning for materials and capacity.

04

Real-time progress

How: Release orders and record output and progress on the floor.

05

Optimize capacity

How: Sequencing, load balancing and priority for key orders.

06

See performance clearly

How: Shop-floor data, OEE and productivity by shift.

07

Trace to every lot

How: Tied to inventory & quality, in-line inspection.

Production definition

01

BOM and formulations

How: Multi-level product structures with versions and date-effective validity.

02

Routings and operations

How: Operation sequence, work centres, standard times and changeover times.

03

Engineering change (ECO)

How: Versioned design changes, so you know which batch ran on which revision.

Shop-floor execution

01

Work orders and dispatching

How: Sequenced against real capacity — rush orders without breaking the plan.

02

Recording at the station

How: Operators report output, scrap and downtime where the work happens.

03

Lot and serial traceability

How: From finished goods back to raw material and shift, in seconds.

Measurement & costing

01

OEE by machine and shift

How: Availability, performance and quality kept as three separate numbers.

02

Downtime reason codes

How: Classified stops show whether hours went to material, changeover or breakdown.

03

Cost per work order

How: Material, labour and depreciation attributed to the order that consumed them.

HOW IT WORKS

Up and running in 3 steps.

1

Assess & configure

Apus reviews your processes and configures the module to your exact operations.

2

Migrate & integrate

Move data from legacy systems and connect with other modules on one data layer.

3

Train & go live

Train your team, go live, and get ongoing support at the SLA tier you choose.

END-TO-END PROCESS

The full cycle: Plan (MRP) → Finished-goods receipt.

Plan-to-Produce
1
Plan (MRP)
2
Work orders
3
Shop-floor
4
Quality check
5
Finished-goods receipt
Production order
Operation routing
Bill of materials (BOM)
Machine & labour shift

A production order is where the plan meets the floor: what to make, at which operation, from which materials — and when it closes, inventory, costing and the quality record all move with it.

AI IN THIS MODULE

Let AI show which operation is eating the shift's output.

  • Plan production optimally within real constraints.

  • Predict failures to maintain before downtime.

  • Optimize capacity and surface waste points.

Without an agent the work does not disappear — it moves onto a person.

WITHOUT AN AGENT
WITH AN AGENTAmi Scheduling
WITHOUT AN AGENT

It only starts when somebody remembers it and finds the time to sit down with it.

WITH AN AGENT
ALWAYS ON

The business event starts it, not somebody's memory.

When a new production order joins the queue

WITHOUT AN AGENT

To learn where things stand you ask a colleague to check, then to export a report.

WITH AN AGENT
ON REQUEST

Ask in your own words; the answer comes off the numbers already in the system.

“Which order should we run first today?”

WITHOUT AN AGENT

Your strongest people spend the day on the same reconciliation as last week.

WITH AN AGENT

The repetitive half runs inside the permissions you granted; the decisions still stop with you.

for you to review

Agents in this module

They sit on the very data layer above — and run inside the caller’s permissions.

NO SILOS

Data flows straight to the other modules — no re-entry.

BEFORE — DISCONNECTED SYSTEMS
Standalone accounting
Warehouse Excel files
Separate CRM
HR software
Manual reports
The same transaction, re-typed 3–4 times · numbers never match
AFTER — APUS · ONE DATA LAYER
Inventory & Warehousing
Quality – QMS
Maintenance – EAM
Procurement
Finance & Accounting
THIS MODULEManufacturing
✓ No re-entry

Every transaction flows straight to connected modules on one data layer — no re-entry, no silos.

RELATED SCENARIO

R&D & new-product development — PDM/ECO is the engineering link.

EBOM ↔ MBOM and approved engineering changes plug straight into the Idea-to-Launch flow with PM/PPM, QMS and Finance.

See the R&D scenario
FAQ

Frequently asked questions.

Can it connect to shop-floor machines?+

Yes. MES captures field data via device integration and computes OEE and productivity in real time.

Does it support lot/serial traceability?+

From finished goods back to raw material, every step carries its lot/serial together with the storage location and the quality result.

Is MES tied to planning and inventory?+

MRP/CRP, work orders and inventory sit on one data layer, so a material shortage appears during planning rather than when an operator walks to the store.

Can it deploy across multiple plants?+

Each plant keeps its own configuration but reports into one place — multi-plant, multi-branch, centrally managed.

See this module run on your own data.

Book a demo configured to your exact operations and scale.

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